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Blister Packaging

Blister Packaging: The Ultimate Guide

Blister packaging has been a popular method of packing small consumer items. Items like medicines, batteries, earplugs, and small computer components are examples of products that utilize blister packaging. The process involves encasing the item in a transparent plastic shell with a paperboard backing.

The Benefits of Blister Packaging

A lot of benefits come along with choosing blister packaging for small consumer items. Some of these benefits include:

Benefits Explanation
Protective Covering Blister packaging provides an extra layer of protection to prevent damage to the product during transit or storage.
Cost-effective Blister packaging is relatively affordable compared to other forms of packaging that may require additional materials such as boxes or stuffing.
Customizable Blister packaging can be created in custom shapes and sizes to fit specific products’ needs, making it an excellent option for unique product shapes and sizes.
Visibility Because blister packaging is transparent, consumers can easily see and identify what is inside, increasing the appeal of the product.
Tamper-Proof Blister packaging makes it harder for thieves or counterfeiters to tamper with the product, providing more security for manufacturers.

The Blister Packaging Process

The blister packaging process usually encompasses the following steps.

Step 1: Design

In this stage, the manufacturer designs the packaging according to the specific product’s size and shape, incorporating any customizations the client requires.

Step 2: Material Selection

The manufacturer selects the appropriate material for the packaging, where most companies prefer transparent PET, PVC, or PP plastic materials. Cardboard backing is also chosen, which can be sourced from sustainable sources.

Step 3: Production

This step includes printing on the cardboard backing, shaping the plastic into the appropriate mold and sealing it together with the cardboard. Depending on the order’s size and details, the manufacturer chooses the appropriate machinery to package the product swiftly and efficiently.

Step 4: Quality Control

The final step is quality control, where every package undergoes a quality check before dispatching to ensure they conform to the required standards.


Blister packaging remains a popular choice of packaging because it comes with a host of benefits that make it affordable, secure, and customizable. Its widespread use indicates its effectiveness as a packaging solution for small consumer items. Manufacturers looking for the optimum packaging solution should consider blister packs for their products.

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